If you’ve ever wondered how industrial machinery gets moved from a truck to its exact place on a factory floor or how entire production lines are relocated with minimal disruption, you’re in the right place. Whether you’re a facilities manager handling your first major equipment installation or an engineer planning a plant expansion, this guide will take you through everything you need to know about rigging services and the skilled professionals who make seemingly impossible moves look easy.

Article content:

• What is rigging?
• Who are riggers, and what do they do?
• What are the main types of rigging services?
• What types of rigging equipment are used?
• Rigging safety and compliance
• FAQs about rigging services
• How to choose a rigging company
• Ready to move forward with your rigging project?

What is rigging?

Rigging is the specialised discipline of lifting, moving, and positioning heavy or oversized equipment using advanced tools, proven techniques, and solid engineering expertise. It’s more than just heavy lifting – rigging is a precise and carefully planned process that ensures large machinery and structures are moved safely, efficiently, and with minimal disruption. This sets it apart from standard material handling or basic loading operations.

Who are riggers, and what do they do?

Riggers are highly trained professionals who plan and execute these complex operations. Think of them as part engineer, part technician, and part problem-solver. Whether it’s relocating a 30-ton press or installing sensitive equipment in a cleanroom environment, riggers understand the technical demands of each move and how to execute it safely.

At Beck & Pollitzer, our rigging teams combine decades of hands-on experience with the latest equipment and technology. From delicate laboratory instrumentation to full-scale production lines, we’ve supported clients across a wide range of industries. No matter the challenge, our riggers are prepared to deliver safe, seamless, and efficient results every time.

What are the main types of rigging services?

The world of rigging services is surprisingly diverse, with each type requiring its specialised approach and expertise. Here’s a closer look at the most common types of rigging services offered across industries.

• Heavy equipment rigging involves lifting and placing large machinery or structural components that can weigh anywhere from several tons to hundreds of tons. This might include installing new manufacturing equipment, positioning structural steel, or moving large industrial components during facility upgrades.
• Machine moving and installation go beyond simple lifting to include the complete process of disassembling equipment at one location, carefully transporting it, and reinstalling it at its destination. This service is invaluable when companies need to relocate production lines or upgrade their facilities.
• Turnkey industrial relocation represents the most comprehensive rigging service – the complete relocation of entire factories or production lines. These projects can span months and require coordinating everything from initial planning and dismantling to transportation, installation, and commissioning at the new location.
• Cleanroom rigging addresses the unique challenges of working in pharmaceutical, semiconductor, or medical device manufacturing environments where contamination control is critical. Our teams are trained in cleanroom protocols and use specialised equipment designed for these sensitive environments.
• Millwright and alignment services focus on the precision positioning and levelling of equipment once it’s in place. This service ensures that machinery operates optimally and meets manufacturer specifications for performance and longevity.

Beck & Pollitzer has built a global reputation by excelling in all these areas, with local teams trained in both technical execution and the safety standards that keep everyone protected.

What types of rigging equipment are used?

Professional rigging operations rely on an impressive array of specialised equipment; each tool is selected for specific applications and load requirements.

• Lifting equipment forms the backbone of most rigging operations. Mobile cranes provide the raw lifting power, while hydraulic gantries offer precision control for indoor operations. Forklifts and Versa-Lifts handle smaller loads, and hydraulic jacks provide the fine adjustments needed for perfect positioning.
• Rigging hardware includes the critical connection points between lifting equipment and loads. Slings, chains, and shackles must be carefully selected based on load weight, shape, and surface sensitivity. Spreader bars and lifting beams distribute loads evenly, preventing damage to sensitive equipment.
• Movement systems enable horizontal transportation once the equipment is lifted. Hydraulic skates can move loads weighing hundreds of tons across factory floors, while precision rollers allow for controlled positioning in tight spaces.
• Precision tools ensure that equipment ends up exactly where it needs to be. Laser alignment systems verify positioning to within thousandths of an inch, while specialised measuring tools confirm that everything is level and properly oriented.

At Beck & Pollitzer, we maintain one of the industry’s most comprehensive equipment inventories. This means we can handle projects ranging from delicate pharmaceutical equipment installations to massive industrial relocations without having to rent or wait for specialised tools.

Rigging safety and compliance

Rigging involves significant risks, which is why safety and compliance are fundamental to every operation. Certified riggers play a key role in managing these risks by following strict protocols for lifting, moving and positioning heavy loads. Effective rigging starts with thorough planning and risk assessments, backed by adherence to OSHA, ISO, and other regulatory standards. Regular equipment inspections, PPE, and clear site controls help maintain a safe working environment.

At Beck & Pollitzer, our rigging teams go beyond basic compliance. We invest in continuous training, rigorous safety procedures, and well-maintained equipment to deliver safe, efficient results, project after project. Read our full safety guide here.

FAQs: What are the most frequently asked questions about rigging services?

Over the years, we’ve noticed that clients often have similar questions when they’re considering rigging services for the first time. Here are the most common ones:

1. “Do I need a rigging company, or can we move machinery in-house?” While it might seem tempting to handle equipment moves internally, the reality is that industrial machinery relocation requires specialised knowledge, equipment, and certifications that most companies don’t maintain in-house. The risks of equipment damage, facility damage, or personnel injury make professional rigging services a wise investment.
2. “How much do rigging services cost?” Rigging costs vary significantly based on project complexity, equipment requirements, and timeline constraints. Factors include load specifications, site conditions, required precision, and project duration. Beck & Pollitzer provides transparent, detailed quotes that clearly outline all costs with no hidden fees.
3. “What industries typically need rigging services?” Our clients span numerous sectors, including automotive, EV, manufacturing, food and beverage processing, pharmaceutical production, logistics and warehousing, energy generation, and aerospace. Essentially, any industry that uses heavy equipment can benefit from professional rigging services.
4. “Do you offer rigging services nationwide?” Yes, Beck & Pollitzer operates throughout the country (United States) and internationally through our global network. Our project management systems ensure consistent service quality regardless of location, and our teams are experienced in working within different regional regulations and requirements.
5. “How long does a typical rigging project take?” Project timelines depend entirely on scope and complexity. A simple machine installation might be completed in a single day, while a complete production line relocation could span several weeks or months. We work closely with clients to develop realistic schedules that minimise disruption to operations.
6. “Can rigging work be performed in active manufacturing facilities?” Experienced rigging companies excel at working around ongoing operations. We can schedule work during planned shutdowns, work off-shift to minimise disruption, or phase installations to maintain partial production capability throughout the project.

How to choose a rigging company

Choosing the right rigging partner is one of the most critical decisions for your project’s success and safety. A thorough evaluation should cover a company’s proven experience in your specific industry, their documented safety record, their project management processes, and the capabilities of their equipment fleet. These factors are the true benchmark of a reliable partner. With over 160 years of engineering heritage, Beck & Pollitzer has built a global reputation by consistently excelling in all these areas, delivering safe and efficient solutions for manufacturers worldwide. For a detailed guide on making the right choice, read our full article here.

Ready to move forward with your rigging project?

Whether you’re planning a single equipment installation or a complete facility relocation, Beck & Pollitzer brings the expertise, equipment, and experience needed to execute your project safely and efficiently. Our teams have completed thousands of rigging projects across diverse industries, and we’re ready to help you tackle your next challenge.

From initial planning and engineering through final installation and commissioning, we provide comprehensive rigging services that deliver precision, safety, and peace of mind. Our worldwide network ensures consistent service quality wherever your project takes you, while our commitment to safety means you can trust us with your most valuable assets.

Ready to get started? Explore our rigging services or contact us directly to speak with a rigging specialist about your specific project requirements. We’re here to help you move forward with confidence.