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Multi-scope upgrade during a Tier1automotive summer shutdown


Project overview – During a crucial two-week period, Beck & Pollitzer carried out a high-stakes upgrade for a Tier 1 automotive manufacturer in Hungary. The project included loader rail modifications, the installation of a new overhead conductor, and the removal of twenty years’ worth of redundant cabling, all while production was halted for the summer shutdown.

Specialist methods & tools – Expert execution at height and across multiple disciplines required precision and agility. We deployed:

  • Leica NA720 for high-accuracy levelling
  • Haulotte MEWPs (Star10 & HA-15 IP) for safe aerial access
  • Hilti TE 4-22 drills for efficient structural adjustments

Outcome & safety Improvements – “Removing the old cabling was a particular point of pride for the team,” said Project Manager Norbert Varga. “It’s not just about tidiness; it’s a tangible safety improvement that significantly reduced the load on the roof.”

As with all summer shutdowns, the challenge was balancing speed with uncompromising safety. Operating on a busy, multi-contractor site required precise coordination. Beck & Pollitzer managed this by rescheduling non-essential tasks, segregating work zones, and establishing clear movement routes to reduce overlap with other teams.

Powered by Beck & Pollitzer’s global expertise – This project highlights just one of many complex shutdown campaigns carried out globally by Beck & Pollitzer teams. Our work showcases a seamless fusion of local expertise and global standards. Whether relocating heavy machinery, installing critical infrastructure, or executing multi-scope shutdown upgrades, our disciplined and safety-focused approach remains consistent.

Delivering client confidence – This project demonstrates Beck & Pollitzer’s ability to deliver complex, multi-scope upgrades within extremely tight shutdown windows. By combining engineering expertise, experienced teams, and rigorous safety management, we ensured that the client’s production lines were ready to restart without delay. Learn more about how Beck & Pollitzer supports clients during planned summer shutdowns in our industrial summer shutdown overview.

Discuss your next shutdown project with Beck & Pollitzer today. Contact us to explore how we can deliver lasting value during your critical downtime.

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