Battery and Electrification

The world is electrifying, and Beck & Pollitzer is at the forefront, providing comprehensive Engineering Services, that encompass the installation and relocation of advanced equipment, to propel the Battery and Electrification industry forward. As a global leader with over 160 years of experience in Engineering Services , we understand the unique challenges and opportunities this dynamic sector presents.

Battery production line installation & relocation:

From intricate cell assembly lines to massive battery module production facilities, we seamlessly manage the installation, relocation, and modification of your equipment, minimising downtime and optimising your production flow.

Our expertise extends to all machinery used in electric car battery production, including electrode manufacturing, cell stacking, welding, formation, aging, and battery pack assembly. We ensure precise and efficient setup and transitions, leveraging cutting-edge technology and best practices to support the evolving needs of the electric vehicle industry.

Press line & Body-in-White installation:

Our team possesses unparalleled expertise and resources to handle the precise installation and alignment of press lines and body-in-white systems for efficient and accurate electric vehicle assembly.

Our EV press line installation service includes high-tonnage stamping presses (transfer/draw presses) for complex body panel forming, along with automated feeding systems (coil feeders/blank loaders) and robots for material flow. We ensure precise die alignment with laser trackers for consistent panel quality. Additionally, our BIW system installation covers robotic welding stations (spot/laser/seam welding) and automated fixturing systems for accurate EV body assembly, with advanced vision systems guaranteeing top weld quality.

Modifications for hybrid & electric Body-in-White:

Transitioning your existing production line to accommodate hybrid and electric vehicle (HEV/EV) variants requires precise modifications to the Body-in-White (BIW) stage. We provide expert planning, engineering, and execution for seamless modifications.

Our services include the installation and integration of specialised equipment such as resistance welding machines, laser cutting systems, and automated guided vehicles (AGVs). We handle all aspects of the transition, from structural reinforcements to electrical system upgrades, ensuring your production line is future ready.

Electrical integration:

Our electrical installation services encompass comprehensive electrical infrastructure solutions. This includes meticulous routing design and precise cable sizing based on detailed calculations. We supply and install the necessary support structures, power, and IT cables, connecting them seamlessly from the distribution cabinet or busbar to process cabinets. Our expert team ensures a robust electrical system which complies with all safety and regulatory standards and is tailored to the specific requirements of your battery or EV production facility.

Logistic management:

We offer comprehensive logistics support tailored to the unique demands of your battery and EV projects. Our services encompass external storage solutions, efficient container and truck unloading, meticulous unpacking, responsible waste management, secure equipment transport to the final site, and precise positioning within your factory. Our experienced team coordinates every step, ensuring your equipment is delivered on time and in perfect condition, minimising operational disruptions and optimising workflow efficiency.

Beck & Pollitzer stands ready to empower automakers and OEMs with the expertise they need to navigate this shift. From electric vehicle manufacturing to infrastructure development, Beck & Pollitzer’s precision engineering contributes to the growth of clean and renewable energy sources. Contact Beck & Pollitzer today to discuss your specific needs and embark on a journey towards a sustainable and thriving future in the electrifying world.