Power Cable Manufacturing
Power Cable Manufacturing Industry
Global turnkey solutions for HV, MV, and LV cable production facilities
Beck & Pollitzer delivers turnkey machinery installation, cable production line integration and factory relocation services for Power Cable Manufacturing plants worldwide. We specialise in the mechanical, electrical and precision alignment of Cable Manufacturing equipment across high-voltage (HV), medium-voltage (MV) and low-voltage (LV) production environments.From high-voltage subsea cable lines to high-speed wire drawing facilities, we offer a “single-point responsibility” model that minimises downtime and ensures your facility is operational ahead of schedule.
With over 160 years of engineering expertise and operations across 30+ global locations, we support Cable Manufacturers in greenfield installations, brownfield upgrades and international production line transfers
HV & MV Continuous Vulcanisation (CV) Lines
We specialise in the complex installation of Catenary Continuous Vulcanisation (CCV) and Vertical Continuous Vulcanisation (VCV) lines. Our engineering teams manage the precise mechanical and electrical integration of vertical towers and high-rise structures. Using specialised engineering support such as laser tracking and metrology, we ensure an alignment accuracy of ±0.3 mm, critical for the production of high-voltage subsea and terrestrial cables.Conductor preparation: Wire drawing, annealing & stranding
Beck & Pollitzer provides comprehensive support for the “front-end” of cable production. We manage the installation of high-speed multiwire drawing machines, rod breakdown machines, and rigid/tubular stranders. Our electrical services teams ensure that high-tension equipment is powered and integrated correctly to maintain material integrity during the drawing and annealing processes.Handling, finishing & braiding
We are experts in the assembly of high-volume technical equipment, including braiding machines and armouring lines. Our teams also handle the precise installation of finishing equipment such as cable spoolers, cable coilers, and high-capacity drum twisters. By managing the integration of cable spark testers and accumulators, we ensure your line is ready for rigorous quality control from day one.Complete Cable Manufacturing plant lifecycle services
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Greenfield cable plant installation: Expert management of new factory setups, from foundation marking to final commissioning support.
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Brownfield relocation & expansion: Seamlessly moving existing lines or upgrading facilities to incorporate new cable production technology.
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Integrated MEP services: Specialist Mechanical, Electrical, and Piping services designed for the heavy-duty power requirements of cable machinery.
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Heavy lift & strategic logistics: Management of international sea freight and site-side lifting for massive equipment like VCV tower components, caterpillar haul-offs and large-scale pay-offs.
Why choose Beck & Pollitzer?
Unrivalled safety standards: Operating in high-risk environments, such as VCV towers, requires a “Zero Harm” culture. We are ISO 45001 accredited and winners of the RoSPA Gold Medal for safety excellence.Global mobilisation: Similar to our work in the Data Centre and Automotive sectors, our local teams across Europe, the Americas, and Asia can rapidly mobilise to support multi-country factory relocations.
Technical Precision: We don’t just move machines; we engineer solutions. Our use of laser tracking and specialised alignment tools ensures that your Power Cable Manufacturing equipment operates at peak efficiency.
Trusted OEM & manufacturer partnerships: Beck & Pollitzer acts as an approved installation partner for several leading OEMs manufacturing cable production lines, and is trusted by some of the world’s largest Cable Manufacturers to deliver complex installation and relocation projects.
Ready to discuss your next Power Cable Manufacturing project? Contact Our Specialists Today
Summary of our Power Cable Manufacturing Industry Services:
Project planning & engineering
- Project management & control
- Health & safety management (HSE)
- Risk assessments & method statements (RAMS)
- CDM coordination & compliance
- Site supervision & resource management
- Installation planning & project scheduling
- Technical coordination with OEM equipment suppliers
Plant installation & infrastructure integration
- Turnkey Cable Manufacturing plant installation
- Integrated MEP installation services
- Utility integration
- Heavy lift & international machinery logistics
- Laser alignment & industrial metrology
- High-voltage Cable Manufacturing support
- Continuous vulcanisation (CV / CCV / VCV) installation
- VCV tower alignment & laser metrology
Cable production line equipment installation
- Wire drawing machines
- Rod breakdown machines
- Planetary, rigid & tubular stranders
- Drum twisters & core laying-up lines
- Cable extrusion & insulation lines
- Crosshead extruders
- Gravimetric blenders & polymer mixers
- Dehumidifying dryers & pellet conveying systems
- Braiding & wire armouring machines
- Cable sheathing lines
- Cable spoolers, coilers & rewinders
- Cable spark testers & HV test equipment
Relocation, upgrades & plant expansion
- Cable production line relocation
- Machinery dismantling & reinstallation
- Brownfield plant upgrades & expansion
Testing, commissioning & handover
- Cable spark testers & HV test equipment
- Commissioning & verification support
- Cable line start-up assistance
- Final handover & maintenance support
Cable Manufacturing facility relocation from the UK to the USA
Beck & Pollitzer was commissioned to execute the end-to-end relocation of a large-scale Cable Manufacturing factory from Swindon, UK, to a new production hub in Duncan, USA. The project required the seamless transfer of high-value, sensitive machinery across two continents within a compressed timeframe to protect global supply chain continuity.
Our team of 17 on-site operatives delivered a turnkey solution encompassing mechanical, electrical, and piping (MEP) services. Key technical phases included:
Precision disassembly & MEP: Meticulous disconnection of high-tension production lines, including specialised support equipment, chillers, and compressed air systems. All components were documented to ensure exact calibration upon reinstallation.
Live environment safety: Execution within a live industrial environment under strict safety protocols, supported by traffic management and dust and noise mitigation measures to prevent disruption to adjacent operational lines.
Heavy lift & strategic logistics: Management of complex heavy lifting and international sea freight for oversized machinery, ensuring the integrity of critical machine-to-utility interfaces.
Optimised reinstallation: Expert positioning and reconnection of all MEP services in Duncan, prioritising precise alignment and rapid utility integration. Contact us for your next Power Cable project.
The project was completed in three months, delivering approximately 10,990 project-hours with zero safety incidents. Through effective sequencing, Beck & Pollitzer reduced overall downtime relative to initial estimates and enabled an accelerated restart, delivering a fully operational facility ahead of schedule.
11,000
Project Hours
17
Operatives
2 Continents
Machine relocation

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